Aluminum Die Casting

Experience the precision and versatility of aluminum die casting at Fine Precision. Create intricate and lightweight components for various industries with our expert die casting services.

 

Die Casting Aluminum Types

Discover the array of common die casting aluminum types at Fine Precision. Choose from alloys like A380, A383, and more, ensuring precision and strength for your components.

Alloy 380

Alloy 383

Alloy 360

Alloy 413

Alloy 390

 

Aluminum Die Casting Design Guidelines

 

Guideline

Description

Draft Angles

Include draft angles to facilitate part ejection from the mold.

Uniform Wall Thickness

Maintain consistent wall thickness for even solidification and reduced defects.

Fillets and Radii

Add fillets and radii to reduce stress concentrations and improve mold filling.

Ribs and Bosses

Reinforce thin sections with ribs, and add bosses for screw holes and inserts.

Undercuts

Minimize undercuts for easy part removal and simpler mold design.

Material Consideration

Select alloy based on mechanical properties, corrosion resistance, and cost.

Surface Finish

Indicate desired surface finish for functional and aesthetic requirements.

Gating and Runners

Design proper gating and runner systems to ensure even metal flow and fill.

Ejector Pins

Place ejector pins strategically for smooth part ejection and minimal marks.

Parting Line Location

Choose parting line location for optimal part design and minimal tool complexity.

Avoid Sharp Corners

Round sharp corners to prevent stress concentrations and improve mold filling.

Tooling Consideration

Design for ease of mold creation and part removal, considering tooling constraints.

 

Compare Material Properties of Die Casting Aluminum

Property

Alloy 380

Alloy 383

Alloy 360

Alloy 413

Alloy 390

Tensile Strength (MPa)

324

303

221

275

290

Yield Strength (MPa)

193

186

159

138

165

Elongation (%)

3.5

3.5

3.5

3.5

3.5

Hardness (Brinell)

80

80

70

80

90

Density (g/cm³)

2.71

2.71

2.68

2.74

2.74

Thermal Conductivity (W/m·K)

96

96

96

96

96

Corrosion Resistance

Good

Good

Good

Good

Very Good

Machinability

Good

Good

Excellent

Fair

Good

Wear Resistance

Moderate

Moderate

Moderate

Good

Very Good

Castability

Excellent

Excellent

Excellent

Good

Excellent

Application

General

High Pressure

Electrical

Engine

Wear-Resistant

 

Aluminum Die Casting Applications

Experience the versatility of aluminum die casting applications. From automotive to electronics, aerospace to consumer goods, Fine Precision’s expertise ensures precision and quality for diverse industry needs.