Aluminum Stamping
Precision aluminum stamping services to mass produce lightweight, durable aluminum parts for the aerospace, automotive, and defense industries.
Stamping Aluminum Types
Our high speed aluminum stamping capabilities support all alloys like 6061, 2024, 5052 for lightweight, high strength components suitable for aerospace, automotive and more.
Aluminum Stamping Design Guidelines
Feature
Design Guidelines
Sheet Thickness
Up to 0.125 in. thickness aluminum can be stamped
Minimum Size
Stamping can produce small features down to 0.5 mm
Tolerances
+/- 0.1 mm tolerance is achievable for high precision
Hole Shapes
Round, square, oval and louvred holes are possible
Surface Finishes
Mill finish or coated like anodize and powder coat
Alloys
6000 and 5000 series alloys are commonly stamped
Strength
Provides lightweight strength compared to steel
Compare Material Properties of Aluminum Stamping
Property
5052 Aluminum
6061 Aluminum
6063 Aluminum
7075 Aluminum
Tensile Strength (MPa)
215 – 275
240 – 290
130 – 180
570 – 640
Yield Strength (MPa)
160 – 215
200 – 240
65 – 145
500 – 550
Elongation (%)
10 ~25
8 ~ 12
15 – 25
11 ~ 13
Hardness (Brinell)
47 – 68
95
68
150 – 160
Density (g/cm³)
2.68
2.7
2.69
2.81
Thermal Conductivity (W/m·K)
138
167
201
130
Machinability
Good
Excellent
Good
Fair to Poor
Corrosion Resistance
Good
Good
Good
Moderate to Good
Aluminum Stamping Applications
Aluminum stamping provides lightweight, high strength precision metal parts suitable for automotive, aerospace, defense, and electronics industries needing thinner and more complex geometries with tight tolerances. Ideal for high volume brackets, housings, frames, covers and components where low weight and durability are critical.
